HACCP plans
Versioned plans with hazard analysis and CCPs, approved against FDA, USDA FSIS or CFIA rules.
Live
Quality Management for food makers. HACCP that can stop a shipment.
Your HACCP plan becomes checks on the floor, with limits. A failed check places a hold in the same moment, held stock can't be used or despatched, and every corrective action is recorded.
HACCP and CAPAHolds placed automaticallyPart of one record
Checks dueExample · 03:00
Night shift · CCPs6 of 7 done
Dough temperature · CCP 218.2 °C ✓
Metal detector · line 1pass ✓
Fridge 4 · limit 5 °C or lower6.1 °C
Hold placed on lot 2410-B1031 · quality lead alerted
Unvarying readingsnone tonight
What it does
Checks with limits. Holds with teeth. Named the way your quality team talks.
Checks with limits
Temperature, pH, water activity, weight, metal detection, swabs and sanitation, each with a due time.
Automatic holds
A failed check holds the lot, batch or location and alerts the right role. Held stock can't be picked, used or despatched.
CAPA
Nonconformances with severity, and corrective actions with an owner, due date, root cause and verification.
Allergen changeovers
Runs sequenced around allergens. A batch can't start until its cleandown is signed off.
Lab results and record quality
Samples and results against spec limits. Late, blank or unchanging readings are flagged for review.
Where it sits
Quality reads from every step that touches food. Nothing ships past it.
ReceivedProcurement
MadeProduction / MES
CheckedQuality
ReleasedQuality
DeliveredDelivery
TracedTraceability
Quality Management
How it works
From a failed check to a signed release. Three screens, one record.
03:00 · Check
A fridge reads 6.1 °C.
- Reading outside the limit
- Hold placed in the same save
- The right role alerted
Checks dueExample · 03:00
Night shift · CCPs6 of 7 done
Dough temperature · CCP 218.2 °C ✓
Metal detector · line 1pass ✓
Fridge 4 · limit 5 °C or lower6.1 °C
Hold placed on lot 2410-B1031 · quality lead alerted
Unvarying readingsnone tonight
06:15 · Act
Corrective action, with root cause.
- Nonconformance raised automatically
- Owner and due date
- Verified before it closes
Nonconformance NC-0142Example · 06:15
Fridge 4 over limitInvestigating
Raised fromfailed check · 03:00
Root cause · 5 whysdoor seal worn
Action · replace sealowner M. Ortiz · due Fri
Closes only when someone verifies the action
07:30 · Release
Released with a signature, or written off.
- Release needs the right permission
- Basis and signature recorded
- The release can't be edited later
QualityExample · 03:10
Release before despatch1 released
2410-B1027 · croissantReleased
2410-B1031 · pain au chocolatOn hold
Fridge 4 read 6.1 °C · 3 orders re-planned
Corrective actionassigned
Used by
Built for kitchens with a HACCP plan.
Questions
Quality Management, answered.
Do you connect to temperature sensors?
Not today. Checks are entered on a phone or tablet. Readings that never change are flagged, so a skipped check can't hide.
Can we bring our existing HACCP plan?
Yes. Hazards, CCPs, limits and frequencies become a versioned plan and checks on the floor screens.
Which rules does plan approval follow?
FDA preventive controls, USDA FSIS or the CFIA preventive control plan, whichever applies to you.
Can held stock still ship by mistake?
No. The despatch gate refuses held or recalled stock before the route can leave.
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